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Custom Automation BASTIANSOLUTIONS.COM TAILORED AUTOMATION EQUIPMENT THAT CAN BE A ONE-OF-A-KIND SOLUTION FOR YOUR OPERATIONAL NEEDS2 BASTIANSOLUTIONS.COM | 888.725.3046 Solutions Start Here Bastian Solutions’ custom automation group specializes in providing innovative solutions for your sophisticated industrial material handling requirements. Our experienced engineers create advanced, enterprise-level automation systems for extreme conditions and unique processes utilizing the latest technologies to produce efficient, precise results. When engineering or fabricating custom material handling equipment, we keep our eyes on the big picture while also focusing on technical objectives, design reviews, schedule status, financial targets and, above all, customer satisfaction. We thoroughly test the design and functionality of your new system before manufacturing it in the real world, ensuring maximum performance and ROI. 11 AEROSPACE SOLUTIONS 8-10 TIRE & WHEEL HANDLING 12-13 CUSTOM CONVEYOR 14-17 CUSTOM PRODUCTS 4-5 THE BASTIAN SOLUTIONS DIFFERENCE 6 OUR PROCESS 7 WORLD-CLASS ENGINEERING4 BASTIANSOLUTIONS.COM | 888.725.3046 EXPERTISE The Bastian Solutions Difference From project management and design all the way through manufacturing and controls installation, we keep the entire process in-house. Bastian Solutions’ custom automation group has achieved ISO 9001:2015 certification. For projects with large structural loads or extreme conditions, we virtually test and analyze equipment to reduce risks and confirm overall capabilities. 0104 0205 0306 IN-HOUSE SERVICESFINITE ELEMENT ANALYSIS As an independent integrator, Bastian Solutions leverages the best technologies and proven designs to help you arrive at a solution that exceeds your expectations and adequately supports your operations. Custom automation experts bring experience from various industries to design, engineer, and fabricate innovative solutions. We develop leading solutions for advanced manufacturing and sophisticated distribution center applications Prior to installation, the customer can see their system set up and tested with their products to help ensure a smooth start-up. Simulations and animations are a great way to verify system capabilities, save time, increase profitability, and reduce potential errors. We are capable of supplying all the services and equipment you need to both get your system up and running and maintain it. INNOVATIONFACTORY ACCEPTANCE TESTING SYSTEM MODELINGTURNKEY SOLUTIONS01 03 05 02 04 06010203040506 EXPERTISE Our Process We offer comprehensive material handling systems leveraging software and automation solutions developed through a proven design process to give our clients a competitive advantage in their industries. Our concepts are based on extensive data gathering and analysis, which includes collecting input from all key stakeholders as well as leveraging our broad industry experience. Using set evaluation criteria, we assess and identify the best solution that meets your business objectives. Our engineers and consultants work with customer stakeholders to determine your business objectives. Using data analysis and modeling of your operational data, we apply qualitative and quantitative methods to determine the material flows, inventory levels, and related details required in your future state. Developed system concepts are tested, costs are determined, and economic feasibility is confirmed. Once the customer’s stakeholders give the green light, we can move into the Execution phase. Project teams are assembled, detailed designs created, and functional specifications are determined. Equipment is ordered, installed, and tested. Software and Controls content is developed. Once software and controls programs are installed, customer teams are trained, and we commission the entire system. The system “goes live” and beneficial use is achieved. Final punch lists are completed, and the successful project is accomplished. 24/7 software, industrial controls, and mechanical support is provided after acceptance to ensure maximum system uptime. DEFINEDESIGNENGAGEEXECUTIONCOMMISSIONSUPPORT888.725.3046 | BASTIANSOLUTIONS.COM 7 EXPERTISE World-Class Engineering At our dedicated, lean manufacturing facility, Bastian Solutions custom automation professionals produce and deliver project-tailored automation products. We are committed to customer experience and satisfaction as well as operating sustainably. Our custom automation group operates under an ISO 9001:2015 certified quality management system and an ISO 14001:2015 certified environmental management system. Once your system is designed with the help of our expert team, our state-of-the-art manufacturing facility is the epicenter for creating and assembling your custom products and solutions. As a Toyota company, our manufacturing process adopted the Toyota Production System (TPS) approach. Our process particularly rests on a foundation of waste reduction techniques known as the 5Ss – Sort, Systematize, Shine, Standardize and Sustain. Toyota’s commonly used approach is one of the core reasons we continue to be successful, year after year. Each practice in 5S, when repeated and applied continuously, help to enhance our production efficiency and the quality of our products and activity. Before shipping, every solution goes through our advanced quality assurance process to ensure worry-free on-site assembly. Our expert parts and support team are available to support for maximum uptime. TOYOTA PRODUCTION QUALITYSYSTEM TECHNOLOGY Tire & Wheel Handling Tire and wheel manufacturers face unique challenges when sourcing material handling solutions to move, handle and store product efficiently without unnecessary risk or waste. We design conveyor, lifts, flippers, ASRS systems, AGVs and other equipment around your specific tire or wheel requirements, guaranteed to endure the high temperatures, corrosive elements and other challenges, while maintaining the high quality required by the industry.888.725.3046 | BASTIANSOLUTIONS.COM 9 TIRE & WHEEL HANDLING VERTICAL LIFT These lifts are generally used to easily get tires in and out of manufacturing processes such as tire building, machining, shot blasting, and buffer storage. Our vertical lifts are designed to ensure high reliability and minimal downtime. They can be specified to lift one or multiple tires. CUSTOM TIRE CONVEYOR Standardized conveyors can be customized for specific facility layouts and product routing. They are designed with product and environment in mind with considerations for appropriate use of belts, rollers, and orange polyurethane coating, for example, for protection of tires and wheels from marring and damage. INSPECTION STATION Automated or manual inspection stations are designed to ensure ergonomic tire or wheel handling when reviewing products to ensure they meet or exceed the quality standards set by the manufacturer.Next >